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Optimize, define, and empower your production process
Streamline your manufacturing operations with our comprehensive solution that integrates real-time sequencing, intuitive workplan definitions, and advanced qualification matrices.
From planning and scheduling to precise work instructions and skill development, our tools are designed to enhance every stage of your production process.
Key Features
Real-time sequencing for optimal production efficiency
Enhance the efficiency and transparency of your manufacturing processes with dynamic and reactive scheduling. With real-time data and advanced planning technology, prevent delays, optimally allocate resources, and reliably achieve your production goals.
Real-time
visualization
visualization
Monitor production progress with up-to-date data, enabling informed decision-making.
Intelligent
scheduling
scheduling
Automated job scheduling with manual overrides to maximize efficiency and meet deadlines.
Proactive resource
management
management
Efficiently plan setups and manage staff requirements to prevent bottlenecks.
Risk
minimization
minimization
Receive alerts and simulate planning scenarios to mitigate production risks.
Intuitive workplan definition for streamlined operations
Visualize and structure your work instructions with our advanced system, ensuring precise version management and control. Compliance with industry standards guarantees seamless integration into your existing IT infrastructure.
Visual process representation
Detailed workflows for clear guidance and improved operation.
Multimedia
support
support
Integrate images, videos, and parameters for precise equipment control.
Flexible
adjustments
adjustments
Quickly adjust and manage different versions of work instructions.
Comprehensive documentation
Record actual times, quantities, and quality metrics for thorough evaluations.
Qualification Matrix for workforce development
Empower your workforce with our Qualification Matrix, offering comprehensive skill tracking, mentoring, and self-training tools. Develop competencies, identify training needs, and plan educational measures effectively.
Mentoring and
self-training
self-training
Facilitate skill development through mentorship and independent study.
Dynamic qualification
levels
levels
Automatically adjust qualification levels based on performance and training.
Event-driven
training
training
Address training needs promptly when new requirements or processes emerge.
Secure data
management
management
Protect sensitive information with defined access rights and seamless integration.
Line structure
Our worker assistance systems can be positioned as single workstation or as part of a network on the production line, ensuring maximum flexibility and process integration independently of the size of the production line.
Multi-channel
Multiple channels in one sequence allow the simultaneous processing of different tasks within a production process.
Dynamic video outputs
Different video outputs provide the ability to display content on multiple screens or devices simultaneously.
Harmonization of sequences
The harmonization of sequences based on the available workforce and stations optimizes the workflow and increases efficiency.
Easy partitioning
Partitioning a complete assembly onto single workstations facilitates specialized processing and improves production quality.
Widgets
Widgets enable customization of the worker assistance interface, allowing for personalized shortcuts and tools. This enhances efficiency by providing quick access to frequently used functions.
Customizable buttons
A customizable button for any action allows users to tailor functionalities to their specific needs.
Validation
Barcode validation of components ensures accuracy and traceability in the production process.
Variable viewing
Variable action and sequence viewing provides flexibility in monitoring and managing different stages of operations.
Global messages/warnings
A global message/warning system alerts users to important information or potential issues across the entire line.
Text and image
Text and image representation enhances the clarity and understanding of information presented.
Image augmentation
Image augmentation improves the visual quality and detail of images for better analysis.
Browser integration
A highly adaptable browser integration ensures seamless functionality across multiple use cases.
Hardware integrations
Our worker assistance systems offer extensive customization options, allowing integration with a wide variety of external tools. This flexibility ensures that the systems can be tailored to meet specific operational needs and enhance productivity.
Pick-by-light
Pick-by-light systems guide workers to the correct items using illuminated indicators, enhancing picking accuracy and efficiency.
Beamer
Beamers (projectors) display visual information on surfaces, aiding in presenting instructions.
Laser
Lasers are used for precise marking of objects in various industrial applications.
Screwdriver
Screwdrivers for assembling components in manufacturing can be addressed with the correct torque.
Scales
Scales measure the weight of items, ensuring accuracy in production and quality control.
Test benches
Test benches are used to evaluate the performance and durability of products under controlled conditions.
Wearables
Wearables, such as smart wristbands, provide hands-free access to information and enhance worker productivity.
Automated optical inspection
Automated optical inspection systems use cameras and software to detect defects and ensure product quality.
Assembly instructions
Our worker assistance systems provide visualizations for each assembly step, effectively guiding the worker through the entire process. This ensures accuracy and efficiency, helping workers to follow the correct procedures and complete tasks successfully.
Step-by-step guidance
Step-by-step guidance provides users with clear and sequential instructions to complete tasks efficiently.
Easy readability
Easy readability of instructions ensures that users can quickly understand and follow the provided directions.
Visual and audio output
Visual and audio output enhances the delivery of information through multiple sensory channels, improving comprehension.
Validation of completion
Validation of completion confirms that tasks have been successfully finished, ensuring accuracy and accountability.
Industrial Wiki
We can integrate the Industrial Wiki into our worker assistance systems, providing easy access to references and instructions. This integration ensures that workers have the necessary information at their fingertips, enhancing their ability to perform tasks accurately and efficiently.
Tailored display
Tailored display of relevant information ensures that users see only the data pertinent to their tasks.
Documentation
Documented processes and work instructions provide a clear and standardized reference for performing tasks correctly.
Chatbot
The possible chatbot integration offers interactive assistance and support, enhancing user experience and productivity.
Shopfloor expansion
The possible expansion to a complete shopfloor management system allows for comprehensive oversight and optimization of manufacturing operations.
Reporting
Create detailed and accurate reports on each manufacturing step, ensuring comprehensive documentation. This helps in monitoring progress, identifying issues, and maintaining quality control throughout the production process.
Production records
Production records maintain detailed logs of manufacturing activities, ensuring traceability and quality control.
OEE
Overall equipment efficiency (OEE) measures the effectiveness of production machinery, identifying areas for improvement.
PDA
Product data acquisition collects and analyzes information about products throughout the manufacturing process, enhancing quality and performance.
Documentation sharing
Documentation sharing to various databanks facilitates the distribution and accessibility of important documents across multiple platforms.
Essential metrics for measuring success
Lead time
Reduce lead time by up to 30% with optimized planning and quick response capabilities.
Error rate
Achieve up to a 50% reduction in errors through precise instructions and clear visualization.
Utilization of production lines
Increase line utilization by up to 20% through better coordination and planning.
Setup time
Reduce setup time by up to 25% with efficient planning and structured instructions.
On-time delivery
Improve delivery times by up to 30% with real-time monitoring and proactive management.
Employee satisfaction
Boost employee satisfaction by up to 25% through improved working conditions and intuitive operations.
Compliance rate
Achieve nearly 100% compliance with precise documentation and adherence to standards.
Return on investment (ROI)
Increase profitability with more efficient processes, reduced error rates, and better workforce development.
Note: Customized KPIs and tailored analyses are available to ensure the best fit for your specific needs.
Take control of your production process
Leverage the power of our integrated solutions to optimize your manufacturing operations, streamline work instructions, and empower your workforce. Schedule your personalized demo today to discover how our system can elevate your production to the next level.